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Feb 9, 2023, 1:38:00 PM via Website
Feb 9, 2023 1:38:00 PM via Website
Lean Six Sigma places a great deal of importance on the usage of tools since they facilitate cost, time, and quality improvements. The DMAIC model is employed to develop improvements, much like Six Sigma.
We will examine the following following following Lean Six Sigma tools today:
SIPOC stands for Suppliers, Inputs, Process, Output, and Customers in its complete form. SIPOC is essentially a diagram that offers visual responses to the questions required to comprehend the process. The process used to create this diagram and the participation of the team in idea generation and brainstorming sessions are both equally significant as the final diagram.
Stakeholder analysis: With the use of this instrument, a variety of stakeholders are listed and the improvement project's effects on each are evaluated.
Voice of the Customer (VOC): To gather information on accurately portraying customer needs and viewpoints, VOC instruments, including interviews, focus groups, and suggestion boxes, are employed. Using the Kano analysis, this raw data is transformed into qualitative and quantitative data.
The Cause-Effect Matrix : The technique, known as the cause-effect matrix, tabulates effects against causes and computes scores that are then used to rank the causes. This instrument is used to assess the matrix for choosing which inputs to concentrate on.
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Data collection plan: This document outlines all the decisions made regarding the data to be collected, the sample size to be used, the sources from which the data will be gathered, the creation of data collecting forms, and the distribution of data collection responsibilities among team members.
Pareto Chart : The horizontal axis of the Pareto Chart, a bar chart, represents categories. A Pareto chart is a tool that concentrates teamwork on the most crucial issues.
Scatter plots: In this technique, two variables are plotted against one another on a graph to show how well they relate to one another.
Fishbone Diagram: A huge arrow is produced using the fishbone diagram tool, with the effect whose sources are being examined being shown on the right at the end of the arrow. When this data is accessible, specific causes are outlined for each category and listed against the associated branch.
Regression Analysis: This tool can also be thought of as the scatter plot's mathematical counterpart. In regression analysis, an equation is created to represent how one variable depends on a number of other factors.
Error-proofing: When procedures and [Six Sigma tools] are used as intended, any chance of error is completely eliminated. Creating online forms that cannot be submitted with missing or wrong data is an example of error-proofing.
Testing of Hypothesis: This method is used to determine whether or not assumptions about the influence of causes on effects are true
Project management: Once a solution has been decided upon, it is always carried out as a project. Project management tools, including communication, planning, monitoring, and risk assessment, will then be needed to implement this solution.
Standard Operating Procedures: New, better operating procedures will now be formalized in a manual that operators can consult. This manual guards against slipups that can once again result in ineffective procedures.
Statistical Process Control is a tool used to create control charts that demonstrate how the process has improved. Performance is tracked over time using this control chart.
Once a solution has been chosen, it is always implemented as a project, according to project management. To put this idea into practice, project management tools including planning, monitoring, and risk assessment will be required.
Routine Business Procedures: Now that new, improved operating procedures have been formalized, operators will have access to a manual. This guidebook prevents mistakes that could once again lead to inefficient procedures.
Control charts that show how the process has changed are made using statistical process control. This control chart is used to monitor performance over time.
— modified on Feb 9, 2023, 1:40:06 PM